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Evidence Guide: MSTFP2008 - Perform moulding operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSTFP2008 - Perform moulding operations

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
  2. Comply with work health and safety (WHS) requirements at all times
  3. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  4. Identify job requirements from specifications, drawings, job sheets or work instructions
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up and load moulding machine

  1. Adjust machine settings to meet product requirements
  2. Check sole moulds and set according to manufacturer specifications
  3. Check mould size, type and date stamp, and load lasted uppers onto machine
  4. Prepare mould material, moulding tools and equipment and check for production
  5. Report non-conforming materials
  6. Clean area around machine during and on completion of setting and loading
Adjust machine settings to meet product requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check sole moulds and set according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check mould size, type and date stamp, and load lasted uppers onto machine

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare mould material, moulding tools and equipment and check for production

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Report non-conforming materials

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean area around machine during and on completion of setting and loading

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate and monitor moulding machine

  1. Start up and shut down machine according to manufacturer requirements
  2. Monitor machine operation to ensure correct procedures are assessed and product meets quality standards
  3. Perform checks to ensure required flow of moulding material and report non-conforming product
  4. Sort waste and clean machine when required
  5. Identify minor product process and machine faults and address to meet specified requirements
  6. Report major machine or product faults
Start up and shut down machine according to manufacturer requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor machine operation to ensure correct procedures are assessed and product meets quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform checks to ensure required flow of moulding material and report non-conforming product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sort waste and clean machine when required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify minor product process and machine faults and address to meet specified requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Report major machine or product faults

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct final quality check and complete records

  1. Check moulded sole against quality standards
  2. Unload footwear from moulding machine according to manufacturer specifications
  3. Complete cleaning of area to ensure work environment is maintained in a safe and productive manner
  4. Complete production records and other documentation
Check moulded sole against quality standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unload footwear from moulding machine according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete cleaning of area to ensure work environment is maintained in a safe and productive manner

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete production records and other documentation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Set up and load moulding machine

2.1

Adjust machine settings to meet product requirements

2.2

Check sole moulds and set according to manufacturer specifications

2.3

Check mould size, type and date stamp, and load lasted uppers onto machine

2.4

Prepare mould material, moulding tools and equipment and check for production

2.5

Report non-conforming materials

2.6

Clean area around machine during and on completion of setting and loading

3

Operate and monitor moulding machine

3.1

Start up and shut down machine according to manufacturer requirements

3.2

Monitor machine operation to ensure correct procedures are assessed and product meets quality standards

3.3

Perform checks to ensure required flow of moulding material and report non-conforming product

3.4

Sort waste and clean machine when required

3.5

Identify minor product process and machine faults and address to meet specified requirements

3.6

Report major machine or product faults

4

Conduct final quality check and complete records

4.1

Check moulded sole against quality standards

4.2

Unload footwear from moulding machine according to manufacturer specifications

4.3

Complete cleaning of area to ensure work environment is maintained in a safe and productive manner

4.4

Complete production records and other documentation

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Set up and load moulding machine

2.1

Adjust machine settings to meet product requirements

2.2

Check sole moulds and set according to manufacturer specifications

2.3

Check mould size, type and date stamp, and load lasted uppers onto machine

2.4

Prepare mould material, moulding tools and equipment and check for production

2.5

Report non-conforming materials

2.6

Clean area around machine during and on completion of setting and loading

3

Operate and monitor moulding machine

3.1

Start up and shut down machine according to manufacturer requirements

3.2

Monitor machine operation to ensure correct procedures are assessed and product meets quality standards

3.3

Perform checks to ensure required flow of moulding material and report non-conforming product

3.4

Sort waste and clean machine when required

3.5

Identify minor product process and machine faults and address to meet specified requirements

3.6

Report major machine or product faults

4

Conduct final quality check and complete records

4.1

Check moulded sole against quality standards

4.2

Unload footwear from moulding machine according to manufacturer specifications

4.3

Complete cleaning of area to ensure work environment is maintained in a safe and productive manner

4.4

Complete production records and other documentation

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

applying relevant standards

checking machine settings and preparing moulding materials to meet production requirements

operating and monitoring moulding machine involving defined procedures and methods for at least five (5) footwear items

making minor adjustments as required to meet quality standards

checking product samples against standards

identifying and addressing minor product process and machine faults to meet specified requirements

reporting major machine or product faults

loading and unloading products according to workplace procedures

completing records accurately and completely.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

procedures and guidelines for safe operation of moulding machine

typical fault conditions and related fault-finding procedures

machine maintenance and repair techniques

technical specifications manuals

signs of faulty performance and appropriate action to address faults

typical moulding tools, equipment and materials

quality standards and practices

work health and safety (WHS) and environmental aspects of relevant moulding processes

workplace procedures

recording and documentation practices.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Mould material includes one or more of the following:

PVC

rubber

polyurethane

dual density polyurethane

thermoplastic polyurethane

Moulding tools and equipment include one or more of the following:

Allen keys

soft-faced mallet

spanners

gloves

punch

apron

tape

shaping block

Checks include the following:

pigment tanks are full and stirred

heads are clear and greased

mould release tanks are full

electrostatic wire is clean

nozzle caps are in good condition